Discover How Advanced Sieving Technology Enhances Purity, Yield & Profitability

Activated carbon – the powerhouse adsorbent used in water purification, pharmaceuticals, and emission control – owes its exceptional performance to microscopic pore structures. Any contamination or inconsistent particle size compromises its adsorption capacity. At Xinyang Sanyuantang, we engineer precision vibro sifters that ensure your activated carbon meets stringent quality standards while maximizing operational efficiency.

3 Critical Stages Demanding Vibro Sieving

① Raw Material Pre-Treatment

Wood/Coconut Shell/Coal Screening:

Challenge: Raw biomass/coal contains rocks, fibers, and oversized chunks (＞10mm).

Solution: Heavy-duty SYT Linear Vibrating Screens remove 99.7% impurities at 20-50 TPH capacity, protecting crushers and kilns.

② Granule & Pellet Quality Control

Post-Carbonization Sieving:

Challenge: Carbonized pellets develop cracks or fines during 900°C activation.

Sanyuantang Vibro Sifter Advantage:

Multi-layer decks (up to 4 tiers) classify pellets/granules into exact size fractions (0.5-8mm)

Ultrasonic mesh cleaning prevents blinding from sticky carbon dust

Food-grade 304/316 stainless steel construction

③ Activated Carbon Powder Grading

Pharma-Grade Precision:

Critical Need: Particle size distribution (e.g., 200 mesh for mercury removal vs. 325 mesh for drug purification)

Our Technology: Sanyuantang gyro-sifters achieve 5-level fractionation with 500-mesh accuracy, eliminating oversized grit that reduces surface area.

Why Sanyuantang  Vibro Separators Outperform Alternatives

30% Higher Throughput vs. rotary sifters for fine powders (＜100 microns)

Anti-Blocking Systems: Elastic ball/ring cleaners maintain 99%+ screening efficiency

Zero Contamination: Fully welded structure, silicone gaskets, and CIP compatibility

Energy Savings: 2.2kW motors process 3 tons/hour of carbon granules

Real-World Impact: Indonesian Coconut Carbon Producer

After installing SYT-1000 vibro sifters:

→ Rejected impurity rate dropped from 4.2% to 0.8%

→ Pellet classification speed increased by 35%

→ ROI achieved in 5 months through reduced waste

Your Activated Carbon Sieving Checklist

When selecting equipment, verify these capabilities:

☑️ Explosion-proof motors (for coal-based carbon dust)

☑️ Mesh range: 20 mesh to 500 mesh

☑️ Capacity match to kiln output (1-30 TPH models available)

☑️ Sanitary design certifications (FDA, GMP for pharma applications)

Engineered for Your Carbon Production Line

Xinxiang Sanyuantang’s vibro separators are customized for:

Coal-based cylindrical pellets

Wood-derived granular carbon

Coconut shell powde

→ Contact Sanyuantang Machine Experts Now ←