Customer: GrapheneTech Innovations
Location: United Kingdom
Industry: Nanomaterials and Advanced Technology
Material: Graphene Powder
Particle Sizes: 20 Microns, 45 Microns, 1mm
Production Capacity: 10-20kg/h
Equipment: SYC-1200 Ultrasonic Vibrating Screen
Background:
GrapheneTech Innovations, a leading company in the field of nanomaterials, specializes in the research, development, and production of high-performance graphene products. Their graphene powder is used across industries, including electronics, energy storage, and advanced coatings. However, the company faced a challenge with the efficient screening of graphene powder, particularly with achieving precise separation of different particle sizes.
Challenge:
Graphene powder comes in various particle sizes, ranging from fine 20-micron particles to coarser 1mm particles. The material’s delicate nature makes it prone to clogging, which hinders the screening process. Furthermore, the company required high throughput (10-20kg/h) to meet production demands while maintaining a consistent particle size distribution.
Solution:
After evaluating several options, GrapheneTech Innovations decided to implement the SYC-1200 Ultrasonic Vibrating Screen. The SYC-1200 is specifically designed for high-precision screening of fine and difficult-to-sieve materials, such as graphene powder. Its unique ultrasonic system prevents clogging by providing continuous vibrations and preventing particles from adhering to the screen surface.
Results:
High Efficiency: The SYC-1200’s ultrasonic system enhanced the throughput capacity, achieving 10-20kg/h while maintaining fine particle separation.
Improved Precision: The screen effectively separated particles at 20 microns, 45 microns, and 1mm with high precision, providing consistent product quality.
Reduced Downtime: The ultrasonic vibrations minimized screen blockage, reducing maintenance and downtime during production.
Increased Productivity: With efficient and reliable performance, GrapheneTech Innovations was able to meet its production goals while improving overall product quality.
Conclusion:
The SYC-1200 Ultrasonic Vibrating Screen proved to be the perfect solution for GrapheneTech Innovations, enhancing their ability to produce high-quality graphene powder at scale. By incorporating this technology, they were able to maintain precision in their screening process while boosting overall productivity.