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We recently partnered with a green tea powder processing plant. This customer specializes in producing high-quality green tea powder and holds a strong position in the market. Due to their stringent requirements for both product quality and production efficiency, they were looking for a more efficient and precise screening solution, especially for handling fine green tea powder, where traditional screening equipment failed to meet the desired accuracy.
The customer faced the following issues in their production process:
Insufficient Screening Accuracy: Green tea powder has a very fine particle size, and the screening accuracy required was high. Traditional screening equipment was unable to meet their expectations, resulting in inconsistent product quality.
High Production Capacity: The customer needed to process a large volume of green tea powder daily, making the capacity of the equipment crucial.
Material Characteristics: Due to the hygroscopic nature of green tea powder and the wide particle size distribution, issues like mesh clogging and powder scattering frequently occurred during screening.
We recommended the SYC-800-1S Ultrasonic Vibrating Screen, designed specifically for fine material screening. This equipment is equipped with an ultrasonic system that effectively improves screening accuracy and eliminates mesh clogging problems commonly seen with traditional screens. The key features of the solution include:
High Screening Precision: Equipped with a 60 mesh / 150 mesh screen combination, the SYC-800-1S ensures fine grading of the green tea powder, meeting the customer’s high-quality standards for particle size distribution.
Efficient Screening: The SYC-800-1S is capable of processing up to 80kg/h, making it a perfect fit for the customer’s production requirements.
Gate Valve Addition: Based on the customer's needs, a gate valve was added to the system to regulate the material flow, ensuring uniform distribution of material and further enhancing screening efficiency.
Single Layer Use: The design was optimized for single-layer screening, simplifying operation and maintenance.
With the SYC-800-1S Ultrasonic Vibrating Screen in operation, the customer successfully resolved their screening issues:
Enhanced Screening Accuracy: The precision of the screening process was significantly improved, ensuring consistent particle size distribution and high-quality green tea powder.
Reduced Mesh Clogging and Powder Scattering: The ultrasonic system minimized mesh blockages and powder escape, optimizing the production environment and increasing operational efficiency.
Stable Production Capacity: The system was able to continuously process 80kg/h of green tea powder, meeting the customer’s production demands without compromising quality.
The customer was highly satisfied with the performance of the SYC-800-1S Ultrasonic Vibrating Screen. The equipment not only increased production efficiency but also significantly improved the screening precision, ensuring that the green tea powder met market quality standards. The customer plans to continue using our equipment and intends to apply it to other product screening processes in the future.
If you are facing similar screening challenges, feel free to contact us to learn more about the SYC-800-1S Ultrasonic Vibrating Screen. We offer customized screening solutions to help enhance your production efficiency and product quality.
